Hi-Tech Catalyst and Process Engineering
Turn complex chemistry into bankable outcomes.
We deliver advanced catalysis, AI-guided engineering, and pilot-ready fabrication to help innovators validate, scale, and de-risk their next breakthrough.
Integrated workflows across lab, data, and deployment
Core practice areas from advisory to fabrication
Client-driven, confidential, and impact-focused
Signature Capabilities
- Digital twins for reactors
- Decision-grade modeling
- Pilot-ready fabrication
- Scale-up risk assessment
Delivery Formats
Advisory insights, modeling, dashboards, and field-ready prototypes that move concepts into validated performance.
What we deliver
One partner across advisory, pilot, and physical build.
Explore the depth of our practice areas or combine them into a single integrated program.
Services
Modeling, evaluation, and recommendations delivered as reports and dashboards.
View ServicesManufacturing
Small-batch and pilot production to validate catalysts and materials.
View ManufacturingSolutions
End-to-end offerings that unify AI, catalysis, and process engineering.
View SolutionsFabrications
Custom-built physical artifacts engineered to meet precise specs.
View FabricationsWorkflow
From hypothesis to validated performance.
Advisory diagnostics
We initiate every engagement with a mechanism-centric technical assessment that interrogates reaction pathways, kinetic regimes, catalyst-support dynamics, and transport phenomena within the context of your defined performance objectives. By integrating reaction engineering theory with empirical insight, we identify governing constraints, deactivation risks, and scale-sensitive variables before capital is deployed. This phase transforms complex chemistry into structured, decision-ready technical clarity, eliminating blind experimentation and aligning scientific rigor with commercial intent.
Modeling + AI
Building on diagnostic insight, we deploy digital twins, physics-informed kinetic models, sensitivity mapping, and AI-assisted candidate screening to evaluate design space boundaries under realistic constraints. Our integrated computational framework quantifies uncertainty, ranks performance trade-offs, and identifies optimal operating envelopes with measurable confidence. By coupling mechanistic understanding with advanced analytics, we compress development timelines while improving predictive accuracy and capital efficiency.
Pilot validation
Concepts that demonstrate analytical promise are translated into engineered pilot configurations designed to replicate industrially relevant thermal, flow, and compositional conditions. We generate statistically defensible datasets covering conversion efficiency, selectivity profiles, catalyst stability, regeneration behavior, and operational resilience. This stage bridges laboratory theory and deployment reality, producing performance evidence that supports scale-up modeling, investment evaluation, and technical due diligence.
Fabrication
We design and fabricate bespoke catalytic materials, structured geometries, and reactor components precisely engineered to meet defined kinetic, thermal, and integration specifications. Each build reflects a systems-level approach that considers mass transfer optimization, mechanical robustness, reproducibility, and compatibility with downstream processing. Fabrication at Catalanova is not prototyping alone—it is engineered realization aligned with validated performance metrics and scalable process architecture.
Ready to scale
Move faster with a dedicated technical partner.
We support R&D, diligence, and pilot programs with clarity and precision.